DIVERSE
AS STEEL
Novilon
is produced in co-operation with renowned British company
NYCLOCHEM, LTD. which has in the last 20 years
become one of the
leading producers of cast polyamide in Great
Britain. They have survived tought
competition with products of the highest rank
and constant
quality. Akripol
insures the same quality of its products.
NOVILON 6 (yellow) – PA 6 G basic type
Novilon
6 is the basic quality of cast polyamide. Its use in
industry is very diverse.
Experiences has shown that NOVILON 6 can be used in large
number of
applications (examples) except in those which demand
copolymer NOVILON 6/12
or self-oiling NOVILON-OILON. NOVILON 6 is one of the
hardest types of Novilon.
It is excellently proof against wearing out because of
the highest tensile strenght and
stretch modulus. It does not grows old and it does not
become fragile despite vibrations
and other conditions at the working place. It remains
unchanged when in lasting contact
with various chemicals such as diluted acid and oxidants
which usually qiuckly destroy
many metallic components.
Relatively low specific weight of NOVILON is extremely
important factor from
economical and mechanical point of view. Novilon is eight
times lighter than bronze,
seven times lighter than castings, twice lighter than
aluminium. This fact essentially reduces
difficulty when handling and changing huge parts. Examples
of the use of NOVILON 6
(applications) are so diverse that naming them would
be difficult. Only the most basic
examples are presented such as handing over devices,star
wheels, sliding plates, bands
and borders, and little rollers on automatic transporting
lines. Chain wheel gears, meshing
teeth and bearings are just some of the most usual examples
of application in industry
where has NOVILON 6 has been established. NOVILON 6 is
also used in ship-building.
NOVILON 6/12 (blue)…
Novilon 6/12 is a copolymer of caprolactam and laurillactam.
It is a bit softer than
NOVILON 6, but nevertheless tougher than NOVILON 6. It
is very proof against
wearing out with its high tensile strenght. It was specially
developed for production
of ball valve bearings for oil drilling platforms in
Northern Sea where in harsh conditions
its high impact resistance has been prooved.
NOVILON 6/12 is produced in two qualities:
NOVILON… hardness from 72 to 76…
Special use includes number of special examples in iron
and steel manufacture.
NOVILON-OILON (green)…
"build
in and forger" about the materials for bearings
Since its first appearance on the world market in 1974
OILON has made great impact
on world industry. OILON is truly self-oiling unique
material for production of bearings.
Its excellently proof against wearing out is a well known
characteristic of cast
polyamides – natural and filled with dry ointments (lubricants)
such as molybdic disulphide.
NOVILON-OILON is a big step forward and truly the first
self-oiling polyamide.
WHAT IS NOVILON-OILON?
Novilon-oilon is a cast polyamide in which tiny microscopical
drops of oil have
been built in at the starting phase of production. Oil
has become an integral part of
the material structure. Built in oil can not vaporize
or flow out of the material –
notwithstanding conditions of working and use.
OIL ALWAYS ON THE SLIDING SURFACE!
Oil, built in in our NOVILON-OILON, always stays on the
surface notwithstanding
how much material has been away taken when producing
specific part (component).
Although it can not be seen or felt its microdrops are
regularly dispersed in all volume
of material.
UNBELIEVABLE DURABILITY OF NOVILON-OILON!
With the same use parts made of NOVILON-OILON last five
to eight times longer
than the same parts made of natural or molybdic disulphide
filled polyamide. Numerous
buyers of this material were convinced into believing
this. Their experiences have proved
this and were confirmed by foreign scientific research
in Great Britain, Germany, and USA.
This almost unbelievable durability of this material
has been achieved by building in exactly
fixed amount of oil into the structure of material. Lubricant
reduces friction coefficient on
sliding surfaces for more than 25% which prevents excessive
warming what is the main
reason for shorter lifetime of unoiled polyamide materials.
IT'S TOO GOD TO BE TRUE?
Many buyers have found out that lifetime of their individual
parts (components) has
been prolonged for more than seven times. In many cases
NOVILON-OILON came
handy where standard polyamides were out of the question.
DIMENSIONS? THEY DO NOT REPRESENT A PROBLEM!
Technological process used by AKRIPOL allows production
of extremely large parts
and components the only limitation of which is appropriate
handling and machine working.
Lower limits of our standard programme are pipes - outer
diameter 55mm, rods – diameter
50mm and plates – thickness 5mm.
"BUILD IN AND FORGET" MATERIALS
If it can be said for any material »build in and forget«,
this material can undoubtedly
be called NOVILON-IOLON. We claim with full responsibilty
that standard cast
polyamides in many cases of use (application last five
to ten times longer than their
metallic predecesors made of castings, bronze, aluminum
or braziery. Oilon lasts
five more times longer than cast polyamides. That's is
why NOVILON-OILON can
be called »build in and forget.
PRODUCTION OF READY-MADE MACHINE PARTS
(COMPONENTS) ACCORDING TO ORDER
The main part of the NOVILON programme can be already
processed into
ready-made parts according to the specifications of buyers
in our machine processing.
AKRIPOL is equipped with the most modern devices (machines)
which guarantee
the highest quality and reliable delivery.
TECHNICAL CONSULTING
In cooperation with our license partner we offer technical
consulting which is based
on many year's experiences in developing various uses
(applications) of NOVILON
in industry. We offer consulting about construction of
original parts (parts which appear
for the first time and which are suitable for the use
of NOVILON. We consult about
substitution of metallic parts (components) in existent
machines and devices. We also
consult about the choice of optimal material. If it is
demanded, we can develop »made
to measure« material for your requested use (application).
SPECIAL CASTS MADE TO MEASURE
Akripol can produce casts made of NOVILON which correspond
to the shape and
dimension of the final product. Because of this minimal
machine working is required
before building in. This way of production is conditioned
by shape and economy of the
product. For this kind of advice our experts are always
at your service.
ELEVEN REASONS FOR USING NOVILON 6C AND 6/12
excellent
wear resistance ( especially abrasion)
excelent
ressistant to corrosion
low
density
high
impact strenght
low
coefficient of friction
contact
with food and drink allowed
more
economical in comparation with other materials
easy
handling of large volumes
low
energy consumption
noise
reduction
easily
machined at low costs
ADDITIONAL EIGHT REASONS FOR USE OF NOVILON-OILON
it
has 25% lower self lubricating coefficient of friction
for common polyamid
self
lubricating
no
overheating
highly
resistant to wear (especially abrasion)
lasts
five to seven times longer than metallic componets
it
is not porous, its surface is smooth and hard
oil
never spin or drain out